Thought I would post some photos and info on the assembly process of our kayaks. We thermoform our kayaks, so we start out with large sheet of plastic that is heated then formed over a mold.
These are the decks and the hulls before we cut them out.
Once we have the decks dressed out it is time to glue the boats together. We run a bead of glue around the inner edge of the flange on the top half. Then, we carefully fit the deck onto the hull and tape it down on the ends while the adhesive dries.
These will be hitting the marsh up this weekend. Redfish look out!